Advanced power control for electric heating in the plastics industry

From continuous flow processes to high-speed conversion lines:
compact and intelligent SCR solutions that
simplify wiring,
monitor heater integrity and
maximize your plant’s energy efficiency

Visit us at PLAST

June 9-12, RHO Fiera Milano, Hall 13, Stand C26

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    Advanced power control for electric heating in the plastics industry

    Visit us at PLAST

    June 9-12, RHO Fiera Milano, Hall 13, Stand C26

    Always stay in touch with CD Automation. Subscribe to our social channels

    Download catalogue

      *Name

      *Surname

      *e-mail

      *Company / website

      *Necessary and mandatory fields. Thank you!

      I agree to be kept up-to-date on new initiatives, events, new products and new offers through traditional and/or automated contact methods: Info

       

      Sending the request for information / quotes is free and without obligation, and is equivalent to granting consent, optional but necessary to offer you the service. Informativa Privacy*

      From extrusion to packaging: solutions designed for your production challenges

      Extrusion

      Thermal precision and intelligent load management

      The use of Dynamic Burst Firing technology allows maintaining a Power Factor close to 1, stabilizing the melting temperature. Load optimization ensures final product homogeneity and the elimination of energy penalties

      PET Blow Moulding

      Fast cycles and infrared lamp protection

      Adopting specific firing strategies for IR lamps prevents thermal stress on filaments, extending their service life. Dynamic control reduces line disturbances (flickering), ensuring uniform and constant preform heating

      Injection Moulding

      Temperature stability and hot runner control

      Meticulous power management guarantees maximum quality for injected products, even with complex components. Fieldbus integration allows constant monitoring of critical zones, minimizing setup times and maximizing process repeatability

      Thermoforming

      “Power Network” synchronization and multi-loop control

      The REVO Power Network architecture integrates the temperature control area with the power area. Advanced diagnostics instantly detect and locate partial load failure or malfunctions, facilitating maintenance and ensuring operational continuity

      From extrusion to packaging: solutions designed for your production challenges

      Extrusion

      Thermal precision and intelligent load management
      Suggested Products: REVO PN, REVO PC

      PET Blow Moulding

      Fast cycles and infrared lamp protection
      Suggested products: REVO S, REVEX

      Injection Moulding

      Temperature stability and hot runner control
      Suggested products: REVO C, REVO PC

      Thermoforming

      “Power Network” synchronization and multi-loop control
      Suggested products: REVO Power Network, REVO RTL

      Technology at the Service of Plastic Conversion

      Regardless of your process, whether it’s high-capacity extrusion, precision injection moulding, or high-speed blow moulding and thermoforming lines, CD Automation units deliver tangible benefits for overall equipment effectiveness (OEE) and production efficiency.

      Universal PLC Integration

      Native support for Profinet, EtherNet/IP, and Modbus TCP ensures seamless communication with all major PLCs (Siemens, Rockwell, etc.). Our dedicated function blocks and libraries enable rapid commissioning and full bidirectional data exchange for real-time monitoring

      Advanced Load Diagnostics

      Real-time monitoring to instantly detect partial load failure, heater burnout, or thyristor short circuits. This proactive technology prevents unexpected downtime and maintains consistent polymer quality throughout the production cycle

      Energy & Power Optimization

      Smart load management using Dynamic Burst Firing keeps the Power Factor close to 1 and significantly reduces line harmonics and flickering. This results in lower operating costs (OPEX) and the complete elimination of energy reactive penalties.

      Scalable Power Solutions

      Flexible, modular solutions with a current range from 10A up to 2100A. Our hardware is designed to scale from single micro-moulding heating zones to the massive power requirements of large extruder head groups

      By your side for the evolution of your thermal processes

      Our specialists are available to support you in choosing the ideal configuration, guaranteeing a reliable, precise control system ready for Industry 4.0.

      Fill out the form

      or call us at +39 0331 577479

        *Name

        *Surname

        *e-mail

        *Company / website

        *City and Country

        Message

        *Necessary and mandatory fields. Thank you!

        Sending the request for information / quotes is free and without obligation, and is equivalent to granting consent, optional but necessary to offer you the service.*

        Technology at the Service of Plastic Conversion

        Regardless of your process, whether it’s high-capacity extrusion, precision injection moulding, or high-speed blow moulding and thermoforming lines, CD Automation units deliver tangible benefits for overall equipment effectiveness (OEE) and production efficiency.

        Universal PLC Integration

        Native support for Profinet, EtherNet/IP, and Modbus TCP. Dedicated libraries for plug-and-play setup and full bidirectional data exchange.

        Advanced Load Diagnostics

        Real-time monitoring to detect partial load failure or heater burnout. Prevents downtime and ensures consistent polymer quality.

        Energy & Power Optimization

        Keep Power Factor close to 1 with Dynamic Burst Firing. Reduce operating costs (OPEX) and eliminate reactive energy penalties.

        Scalable Power Solutions

        Flexible range from 10A to 2100A. Ideal for everything from micro-moulding zones to large-scale extruder head groups.

        By your side for the evolution of your thermal processes

        Our specialists are available to support you in choosing the ideal configuration, guaranteeing a reliable, precise control system ready for Industry 4.0.

        Fill out the form

          *Name

          *Surname

          *e-mail

          *Company / website

          *City and Country

          Message

          *Necessary and mandatory fields. Thank you!

          Sending the request for information / quotes is free and without obligation, and is equivalent to granting consent, optional but necessary to offer you the service.*

          Always stay in touch with CD Automation. Subscribe to our social channels

                                     

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