Renewable Energy: CD Automation offers cutting-edge power controllers for the wind and solar energy sectors, biofuels and industrial electric boilers

CD Automation supports companies in the energy transition with advanced solutions for regulating electric heating in the main renewable energy sectors. Our power controllers, designed to ensure efficiency, reliability and precision, are used in wind and solar power plants, in the production of biofuels and in electric boiler heating systems. The aim is to optimise energy management at every stage of the process, reducing consumption, improving power quality and contributing to the decarbonisation of production systems.
Thirty years of experience in the sector and dedicated technical support make CD Automation the ideal partner for a more sustainable future.

Renewable energy: regulation and monitoring of electric heating for industrial plants and energy districts

From solar to wind energy, from biofuel production to industrial electric boilers, CD Automation offers tailor-made technologies to optimise energy use in thermal processes. Each sector has specific needs, but the goal is the same: efficiency, sustainability and precise power control.

Wind energy

Wind turbines are a valuable source of renewable energy, but their operation can be compromised by extreme weather conditions. Cold temperatures and ice formation can cause mechanical wear, blockages and reduced efficiency. Electrical thermal solutions, such as laminated silicone electric heaters or immersion heaters for lubricating oils, optimally managed by CD Automation’s thyristor units, ensure frost protection and full turbine operation even in the coldest climates.
In addition to protection, CD Automation offers intelligent solutions for managing the energy produced. In the event of strong gusts of wind, turbines can generate more energy than the grid can absorb. CD Automation power controllers allow this energy to be converted into heat, preventing overloads and improving operational continuity.

Solar energy

Solar energy is one of the most promising resources for the energy transition, thanks to its inexhaustible nature and reduced environmental impact. Photovoltaic installations contribute to protecting the planet, but it is during the panel production phase that thermal control plays a fundamental role.
During the deposition, polymerisation, drying and lamination phases, stable and uniform temperatures must be ensured in order to obtain high-quality photovoltaic modules. CD Automation power controllers ensure precise and reliable electric heating, which is essential for maintaining process consistency and optimising production efficiency.

Thermal energy storage

In systems powered by renewable sources, the energy produced does not always coincide with moments of actual need. For this reason, energy storage is a strategic element in ensuring continuity and stability. Among the most innovative technologies are systems based on fluidised sand beds, which allow excess energy to be stored in the form of heat and released when needed.
CD Automation supports these systems with advanced power control solutions, that optimise heat transfer and energy distribution. The result is intelligent resource management, which reduces stress on the electricity grid, improves overall plant performance and increases energy autonomy.

Hydrogen and biofuels

Hydrogen is a clean and versatile energy carrier capable of storing and transporting energy produced from renewable sources such as the sun and wind. Its use in fuel cells generates only water, making it one of the most promising solutions for reducing emissions and promoting the energy transition. Its applications range from mobility to electricity production and industrial use.
CD Automation contributes to the development of these processes with advanced solutions for heat control in hydrogen production systems, particularly in the control of electric heaters, membrane catalytic reactors and thermal process intensification systems. Precise temperature control is essential to ensure efficiency, safety and operational continuity.
Whether it is steam reforming, electrolysis, photobiological or biological processes, CD Automation technologies allow each stage of the process to be managed reliably and flexibly, optimising the entire hydrogen production cycle.

Industrial electric boilers

With the increasing integration of renewable sources into the electricity grid, unplanned energy production peaks are becoming more and more frequent. In this scenario, industrial electric boilers represent a strategic solution for transforming excess electricity into heat and steam, to be used directly in production processes.
CD Automation provides advanced control systems for precise electrical power management, allowing electric boilers to respond quickly to load changes and optimise the use of available energy. Thanks to reliable and modular technologies such as REVO C and REVO PC controllers and REVO S solid state relays, it is possible to avoid overloads, reduce energy consumption and improve operational continuity.
An intelligent approach that promotes self-consumption, supports the energy transition and makes industrial processes more efficient, flexible and sustainable.

Power and temperature controllers for renewable energy systems: discover CD Automation’s offerings

To accurately manage thermal processes related to renewable energy, CD Automation offers a complete range of power and temperature controllers. Reliable, configurable solutions ready for integration into the most modern industrial plants.

REVO C

CD Automation’s REVO C systems are are high-performance thyristor power controllers, designed for industrial applications that require precise and reliable electric heating management. Compatible with single-phase, two-phase and three-phase loads, they offer different ignition and control modes, ensuring maximum operational flexibility. Thanks to advanced connectivity and complete software configurability, REVO C controllers can be easily integrated into Industry 4.0 architectures, optimising consumption, performance and safety of thermal processes.

REVO S

CD Automation’s REVO S relays are compact and reliable solid state relays, designed to control single-phase, two-phase and three-phase electrical loads up to 800A. Ideal for industrial thermal applications, they guarantee fast and precise firing thanks to Burst Firing technology. They integrate advanced diagnostic functions, such as the Heater Break alarm, and internal fuses that simplify wiring. With SSR or analogue inputs, REVO S relays offer versatility, operational safety and ease of integration into existing systems.

REVO PN

CD Automation’s REVO PN systems are multi-channel power units designed for the simultaneous control of multiple heating zones in complex industrial applications. They manage up to 24 single-phase channels with synchronised start-ups, reducing disturbances on the electrical network and improving power quality. Compact, modular and easily integrated via fieldbus (Profinet, Profibus, Modbus TCP), they optimise energy consumption, lower installation costs and simplify wiring in electrical panels.

REVO PC

CD Automation’s REVO PC is a high-performance multi-channel power controller designed for intelligent control of electrical loads in systems with multiple heating zones. It uses a centralised synchronisation system with optimised start-ups, reducing power peaks and improving the overall power factor. It manages REVO S units connected via SSR inputs and allows for a modular, scalable architecture that can be easily integrated with leading PLCs via industrial fieldbuses such as Modbus TCP, Profinet and Ethernet IP.

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